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Slabs EMFIL SLAB is a concrete precast slab with a statically incorporated layer of in situ concrete in accordance with DIN 1045. The 5 to 7 cm thick precast concrete element contains the bending resistant reinforcement required for both assembly and the longitudinal and lateral bending tensile reinforcement in the finished construction in the form of lattice girders. All required recesses, ceiling apertures, electrical sockets, drip noses, slopes, fixtures, etc, are taken in to account. The prefabricated slab acts as shuttering during the building phase, and after the addition and hardening of the in situ concrete is effectively a single slab. The EMFIL prefabricated slab contains reinforcement lattice girders for bracing and counteract thrust.

General advantages of EMFIL Slabs

  • EMFIL slabs completely saves the material cost and labour charges for
    shuttering and scaffolding works.
  • EMFIL slabs are light weighted and therefore easy to handle and fix.
  • EMFIL slabs are produced according to DIN 1045 standards
  • CAD/CAM production makes it possible to manufacture slabs in any
    shapes and designs with a high level of precision.
  • With "just in time" delivery there are no delays in the construction
    process.
  • The built in reinforcement excludes any possible mistake on site.
  • Recesses for electrical and plumbing installations are made at the preproduction
    stage it self.
  • A detailed draft plan ensures error free construction
  • The smooth underside surface means no plastering is required

The Advantages of the EMFIL Slabs production

  • When putting in data in the EMFIL CAD system an automatic check up
    of the measurement precision of the slab's plan is carried out.
  • As the transfer of data is carried out by computer, the error rate between
    the technical office and production is absolutely minimal.
  • The data transferred to the robots guarantees that the precisely measured
    steel is integrated exactly at the right point.
  • The concrete is applied automatically until the required thickness is
    achieved. The slabs then conform to the pre-established weight.
  • After careful compression and curing (under the best conditions), the
    EMFIL slabs are stacked and loaded according to their assembly order
    at the construction site.
  • Due to EMFIL's own APS (Order Administration, Provisions,
    Software) the production and the delivery dates are set so that a delivery
    is made "just in time".

Computer Integrated Manufacturing System

This stands for the complete steering and control of the production processes by means of computer and robots, which eliminates human sources of error. This computer assisted production from EMFIL, the quality reinforced slab, is the perfect example to demonstrate the achievements of the EMFIL Quality Brand. This method of production creates the kind of limitless space in which drafters and architects can realize the most creative and individual forms. Every possible slab form is available, unproblematically and in no time at all. Recesses, angles, the total range of form and shape of modern architecture can be made using EMFIL always to the highest quality standards. In our range of services we not only ensure an exact plan of the slab with the correct laying of the individual parts at the construction site, but also provide the static calculations for the slab on which reinforcement is based.

 

The computer gives this information to the production plant. Here the robot sketches the shape and recesses of each EMFIL quality slab on a thoroughly cleaned steel mould. This eliminates mistakes in the subsequent removal of the mould and the precast part. The robot then cuts and bends the required reinforcement and lays it precisely at the right point.

Consequently the concrete is exactly and fully automatically poured on. After carefully compressing the concrete on the vibrating table, the surface is roughened to ensure a good level of adhesiveness with on site concrete. The almost ready EMFIL slabs is then taken to the curing chamber where it hardness under exactly controlled conditions before it is then stacked in logistic packets according to the order of assembly.

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